Tiller Clutch


 | The TillerClutch holds your tiller in any desired position for
momentary relief from steering by gripping a small control-line led aft
to port and starboard. The TillerClutch is simple and intuitive to use,
giving you a small control lever within finger reach of your steering
hand on the underside of your tiller handle. Its rope clutch mechanism
engages a small control-line passing through it that is attached aft
across your cockpit to port and starboard. A touch downward on the
lever instantly engages the control-line to hold your tiller still. You
can gently squeeze the lever upward to momentarily free the
control-line and make course corrections. Releasing the lever allows it
to return to the engaged position. A firmer upward squeeze, with an
audible solid click, toggles the TillerClutch “off” for continual free
steering.
One model is designed to fit most tiller-steered boats from
dinghies to smaller cruisers. Two screws mount it soundly to your
square or round wooden tiller, or even to an aluminum one. (If you ever
remove it, the screw holes will be hidden on the underside of the
tiller.) It can also be used for steadying auxiliary outboards.
TillerClutch is not intended for wheel-steered boats, and is not
recommended for super light small racing boats. Your tiller clutch can
be used for the following:
* tacking
* preventing “rudder knock” at the dock or at anchor
* while reefing or changing or dousing sail
* motoring
* changing hands at the helm
* heaving to
* launching and landing
* when you don’t have time to engage and adjust your tiller pilot
* dinghy racing
* just taking a break - especially when sailing close-hauled
* It should be used with caution in rough conditions -hand steering should take priority.
The TillerClutch should not be confused with any type of active
tiller pilot. The TillerClutch is a mechanical device intended to hold
the tiller in any desired position for momentary relief from steering.
Some boats can remain on course (usually close-hauled) with the tiller
fixed for an extended time, others for only a short period. It is the
sailor’s responsibility to decide when steering corrections are needed.
Care must always be taken when leaving the tiller unattended while
underway. The TillerClutch nicely complements an electronic tiller
controller. Tiller pilots typically can’t react to boat wakes, wind
shifts, channel bends, etc. Your TillerClutch will stand by without
adding any drag for the mechanism to overcome. When a quick course
change is needed, just disengage your tiller pilot, click your
TillerClutch on and trim to your new course. Then you’ll have time to
readjust your tiller pilot if desired. |
TillerClutchTM Owners Guide
Operation When
properly installed, your TillerClutch will be simple and intuitive to use,
giving you a small control lever within finger reach of your steering hand on the
underside of your tiller handle. Its rope clutch mechanism engages a small
control-line passing through it that is attached aft across your cockpit to
port and starboard. A touch downward on the lever instantly engages the
control-line to hold your tiller still. You can gently squeeze the lever upward
to momentarily free the control-line and make course
corrections. Releasing the lever allows it to return to the engaged
position. A firmer upward squeeze toggles the TillerClutch “off” for continual
free steering. It’s that simple and obvious to use with a neat, solid click.
Installation Installing
your new TillerClutch is easy, requiring just two screws. No assembly or
disassembly is needed. The mounting base of your TillerClutch is specially
shaped to fit tiller shafts that have a square, rounded or circular shape. TillerClutch
is designed to be mounted on the underside of your tiller with the lever
within reach of your steering hand. To get a feel for the best mounting location
on your tiller, you may want to temporarily clamp your new TillerClutch in
place and experiment with different positions before mounting it. This is
easily done with a pair of auto hose clamps wrapped around tiller and
TillerClutch. Be sure to pad the clamps to protect your wood. Tools
and Supplies Needed for Installation:
- No. 2
size Phillips-head screw driver
- Loctite®
red “threadlocker” 262 (aluminum tillers only) at auto parts stores
- Electric
drill
- Drill Bit
(7/64” dia. for wooden tiller, or 1/8” dia. for aluminum tiller)
- Pencil
- Tools
necessary to remove and reinstall the tiller, if desired
- (It is advisable to remove your tiller to achieve a
well-aligned mounting job.)
Positioning For best
results, attach your TillerClutch with its lever pointing forward and centered
directly beneath the tiller. Position the lever at or slightly aft of your
normal grip position on the tiller handle. Typically, the body of the
TillerClutch is 5 to 8 inches from the forward end of the tiller. But, the best
location will be at your preference (some want the lever right at their finger
tips, while others want it shifted aft, fully out of the way of their fingers.
Keep in mind hand size (because many tillers taper fatter going aft), and the
placement of tiller accessories: hiking stick mount, auto helm, GPS, etc. Mounting
Screws Always use
#8 flat head or oval head stainless steel screws. TillerClutch is
shipped with 1-3/4” long screws, but 1-1/2” to 2” long screws are available
from marine or hardware stores if needed. Avoid regular steel or galvanized
screws, as they can corrode and cause damage. Preparation After
determining your preferred location, lightly mark the tiller with a pencil at
the ends of the unit’s housing. It is best to remove your tiller from the boat,
and support it squarely upside down on a padded work surface. Place your
TillerClutch in the desired position between the pencil marks. Be certain
to line it up squarely on the bottom surface of the tiller with the lever
toward the forward end. Insert the provided screws through the two
mounting holes, and lightly tap them to dent the tiller in the appropriate
location. Then remove the device and observe the screw marks. Note, it is
important not to use your TillerClutch as a drill guide, to avoid damage
to the protective anodized surfacing. Wooden
Tillers For wooden
tillers, drill a hole exactly centered on each screw-dent location with a 7/64
inch drill bit ˝ inch deep. Be careful to keep the drill bit perpendicular to
the surface of the tiller. Tighten the screws in place by hand with your
phillips screwdriver. Aluminum
Tillers On aluminum
tillers, carefully a tap a center punch or sharp nail with a hammer precisely
on each screw mark to properly center the drill bit before drilling. Careful
alignment is important. Use a 1/8 inch drill bit being careful to center the
bit in the enlarged dents being sure to stop the drill the instant you are
through the first surface. To prevent
galvanic corrosion and strengthen the mounting, apply a drop of Loctite® red
“threadlocker” 262 to the threads of the screws before screwing them in. To
prevent stripping of the new threads, avoid over tightening the screws.
Control-Line TillerClutch
works best with a good grade of 3/16” diameter double-braid yacht rope such as
Sta-SetTM from New England Ropes. The ends must be carefully
melt-whipped not to exceed the diameter of the rope. (String whipping will not
fit through the precise rope passage in your TillerClutch. The best method is
to slide the braided cover of the rope back to expose about ˝ inch of the core.
Cut off most of the exposed core, fusing its ends with heat. Then slide
the cover back over the core. Cut the cover off slightly longer than the
core and fuse it and roll it. If done properly, this will provide a nicely
rounded end slightly smaller than the rope itself. Be very careful not to
get burned on the melted plastic, and avoid breathing any smoke. It is
important to keep your control-line in good condition. If your
control-line becomes worn or frayed, it should be replaced. This is essential,
because, a worn-out rope could bunch up and become jammed within the clutch
mechanism inhibiting tiller movement.
Securing
the Control-Line to Your Boat The ends of
the control-line should be attached to the combings or sides of your cockpit
somewhere toward the transom. It is a good idea to swing the tiller
through its arc while holding the line in different locations (fore and aft) to
determine the best location. Notice how the pull length will vary somewhat
with tiller position. It is
important for the control-line attachments to be easily removable and
adjustable. Small plastic clam cleats that have built-in fairleads work best
for this purpose. These cleats are inexpensive and unobtrusive, and will
allow you to adjust or release the control-line from either side of the
cockpit. You can quickly detach the control-line for easy access to the
transom, or loosen the line for lifting the tiller. A safety advantage of the
plastic cleats is that they can also slip under heavy loads if it is ever
necessary.
A note on tiller
pilots (tiller-type auto helms) Your
TillerClutch does not use or interfere with tiller pilot mounts and is quite
compatible with them, ready to be engaged the instant the tiller pilot is
removed from the rudder for manual steering. Just be absolutely sure to keep
your TillerClutch disengaged wherever the electronic tiller pilot is used.
Maintenance TillerClutch
is made to withstand the heavy abuse and corrosive environments typical to
sailboats. Like most good sailboat hardware, it will need only minimal
maintenance.
Cleaning Caution:
Do not lube the lever mechanism with WD-40® or any other lubricant or solvent-based cleaner. Solvents can damage the specialized,
synthetic self-lubricating bushings and possibly void the warranty. After
particularly salty trips or for general cleaning, your TillerClutch should be rinsed
with fresh water (and mild soap if necessary). Work the lever while running
water through the opening beneath it to rinse out the internal components.
Avoid sandy conditions, and promptly rinse out any sand that does enter the
mechanism. If the heads
of the stainless steel rivets ever become tarnished, lightly clean them with
water and a bit of Bar Keepers Friend cleaner. This product is available from
most grocers and it will do a surprising job on all your stainless deck
hardware. This is because it contains oxalic acid, which restores the original
passivated finish. General TillerClutch
has a designed-in slip factor to help protect the rudder from excessive loading
in harsh conditions. This slip factor also allows the skipper to overpower the rope
clutch and force a steering correction in an emergency situation. Forcing the
rudder with TillerClutch engaged will not harm it, but it can cause excessive
wear to the control-line, so It is much better to use the release lever
whenever possible. Service There are
no user serviceable internal parts. The stainless steel working spring is
constrained under substantial loading. For safety reasons, the housing has been
sealed with permanent stainless steel rivets. Caution:
removal of the rivets could be hazardous and will void your
warranty. Warranty Click Here for Warranty Information on the TillerClutch DISCLAIMER Safely
steering and piloting a boat is the responsibility of the helmsman. Caution and
special attention should be observed in the progress of the craft when the
helmsman releases the tiller for any reason. Wavefront, Inc. and IdaSailor Marine Inc, is not responsible
for any steering-related damage occurring to a vessel using a TillerClutch product or damage to any other
property caused by that vessel. |